ABB FANUC YASKAWA KUKA KAWASAKI Automatic Welding robot torch cleaning station JY-2000S

Description

Maintaining Welding Excellence: Introducing the Automated Torch Cleaning Device

Welding robot torch cleaning station with 1-year warranty Can be integrated with different brands of welding robots, only need to change reamer

1. Consistent Cleaning: Precise, programmed cleaning cycles ensure thorough and uniform removal of spatter, residue, and buildup on your welding torches.
2. Improved Productivity: Automated cleaning reduces manual intervention and minimizes equipment downtime, boosting your overall welding productivity.
3. Enhanced Weld Quality: Properly maintained torches deliver superior arc performance, leading to higher-quality welds and reduced rework.
4. Increased Torch Lifespan: Regular, automated cleaning extends the service life of your welding torches, reducing replacement costs over time.
5. Intuitive Operation: User-friendly controls and integration with your welding workflow make the cleaning device easy to adopt and incorporate into your existing processes.

1. Automatic gun cleaning station is designed for robotic and automatic welding guns with automatic welding systems The gun cleaning station is controlled by the robot, which also provides the corresponding feedback signals to the robot. The device also provides feedback to the robot.
2. The gun cleaning station uses reamer rotation to remove welding slag and contaminants from the gun tip and gun nozzle.
3. The gun cleaning station is equipped with a complete oil spray structure, and the gun tip can be sprayed with anti-spatter fluid after the gun has been cleaned.
4. This reduces the probability of re-adhesion of welding slag. Also equipped with an automatic wire-cutting device, which is triggered by the machine It is triggered electrically by the robot controller or mechanically by the welding gun.

Advantages

• Automatic Cleaning: A torch cleaning station can automatically clean the welding torch, removing any spatter or debris that may have accumulated during the welding process. This ensures that the torch remains clean and performs optimally throughout the welding process.
• Consistent Cleaning: A torch cleaning station can provide consistent cleaning of the welding torch, ensuring that the torch is cleaned to the same standard every time. This helps to maintain weld quality and consistency.
• Reduced Downtime: By automating the cleaning process, a torch cleaning station can reduce downtime between welds. This saves time and increases productivity, as the robot can continue welding without interruption.
• Improved Torch Life: Regular cleaning of the welding torch can help to extend its life, reducing the need for replacement and saving money in the long run.
• Enhanced Safety: A torch cleaning station can improve safety in the welding process by reducing the risk of spatter buildup on the welding torch. This can help to prevent the risk of fire or other hazards that could occur if the torch is not properly maintained.
• Customizable Options: Some torch cleaning stations offer customizable options, such as the ability to adjust the cleaning frequency or the type of cleaning method used. This allows for greater flexibility and customization depending on the specific needs of the welding process.

Specs

Application

Welding robot  gun cleaning station

• Inject oil into a confined space, waste oil can be recycled, and does not pollute the environment.
• Unique fuel injection chamber design ensures even spraying of anti-splash fluid.
•  The clamping cylinder clamping nozzle has a sensor.
•  With the intelligent sensor of the motor lowering to the bottom, it ensures that the welding gun can be removed only after the gun cleaning is completed, reducing accidental gun collision accidents.
• A start signal can control the motor to rotate and rise, achieving gun-clearing action and reducing robot I/O wiring.
• With the multi-function reamer, the cleaning gun can reach the root of the contact tip seat.