Three Axis Servo C type Robot Welding Positioner TWP-C-500

Description

Three Axis Servo C typeRobot Welding Positioner TWP-C-500

The industries where our products are most commonly used are the automotive industry and the construction machinery industry. All industries have supporting equipment, and we have cooperated with all robot brands. the production process is complete, and robots weld track and positioner structural parts.

TWP-C-500

A robot welding positioner is a specialized piece of equipment used in automated welding operations to manipulate and position the workpiece in the optimal orientation for welding by a welding robot. The positioner consists of a rotating table or chuck that can be tilted or rotated in various directions to adjust the workpiece’s position. The table or chuck is typically powered by an electric motor or hydraulic system, which allows for precise control over the workpiece’s movement.

Advantages

Improved welding quality: Robot positioners allow for precise and consistent positioning of the workpiece, which can lead to better weld quality and reduced defects.
Increased productivity: By automating the positioning of the workpiece, robot positioners can greatly increase productivity by reducing downtime and improving cycle times.
Reduced labor costs: Robot positioners can significantly reduce the need for manual labor in welding operations, which can help to reduce labor costs and increase efficiency.
Improved safety: Robot positioners can help to improve safety in welding operations by minimizing the need for manual handling of heavy or awkward workpieces, reducing the risk of injury to workers.
Flexibility: Robot positioners are highly flexible and can be programmed to handle a wide range of workpieces, making them ideal for use in a variety of welding applications.
Consistency: Robot positioners can ensure consistent welding results by maintaining the same angle and position for each weld, reducing the likelihood of defects or inconsistencies in the finished product.
Integration with other equipment: Robot positioners can be integrated with other welding equipment, such as welding robots, to create a fully automated welding system that can greatly improve efficiency and quality.

Specs

No.	Item	TWP-C-500	TWP-C-2000
1.	Rated load	500kg+500kg(R400mm within the radius of the 2nd shaft axis)	2000kg+2000kg(R800mm within the radius of the 2nd shaft axis)
2.	Standard rotating radius of main axis	R1200mm	R1250mm
3.	Standard rotating radius of auxiliary axis	R500mm	R900mm
4.	Rated load allowable eccentric distance	≤150mm(Overall clamping height≤400mm)	≤200mm(Overall height of one-sided clamping≤450mm)
5.	Rotary angle of 1^st axis	±180°	±180°
6.	Rotary angle of 2^nd ,3^rd axis	±360°	±360°
7.	Rated rotary speed of 1^st axis	50°/S	30°/S
8.	Rated rotary speed of 2^nd ,3^rd axis	70°/S	50°/S
9.	Repeated positioning accuracy	±0.08mm(At the place of R=400mm)	±0.15mm(At the place of R=800mm)
10.	Dimension of the rotary frame（L×W×H）	2200mm×800mm×90mm	3000mm×1800mm
11.	Positioner dimension（L×W×H）	4500mm×2200mm×1850mm	5800mm×3200mm×1900mm
12.	Height of 1^st axis rotary center	1450mm	1500mm
13.	Weight	about2800kg	about 4500kg

Application

Robotic positioners are used in a wide range of industries that require welding for manufacturing and fabrication processes. Some examples include:

Automotive industry: Robotic positioners are commonly used in the automotive industry for welding car bodies and other components, such as exhaust systems and suspension parts.

Aerospace industry: The aerospace industry uses robotic positioners to weld aircraft components, such as fuselage sections, engine components, and landing gear.

Shipbuilding industry: Robotic positioners are used in shipbuilding to weld large sections of ships, including hulls, decks, and superstructures.

Construction industry: The construction industry uses robotic positioners to weld structural steel components, such as columns, beams, and trusses.

Heavy equipment manufacturing: Robotic positioners are used in the manufacturing of heavy equipment, such as bulldozers, cranes, and excavators.

Energy industry: The energy industry uses robotic positioners to weld pipelines, storage tanks, and other components used in oil and gas production, as well as renewable energy production, such as wind turbines and solar panels.

Manufacturing industry: Robotic positioners are used in a wide range of manufacturing processes that require welding, including the production of appliances, machinery, and fabricated metal products.

In general, any industry that requires welding for manufacturing or fabrication processes can benefit from the use of robotic positioners to increase efficiency, improve quality, and reduce labor costs.