Head and Tail Beam Type Positioner Welding Positioner and Rotary Welding Positioner 500kg

Description

Head and Tail Beam Type Positioner Welding Positioner and Rotary Welding Positioner 500kg

We are a leading robotics positioner, linear track, and gantry system manufacturer. Our products are designed to provide high precision and repeatability in positioning, making them ideal welding workpieces for various industrial applications.

A welding positioner is a device used in welding to position the workpiece at a desired angle and orientation. A robot welding positioner is a positioner that is integrated with a robotic welding system.

SWP-ZW-500..

Advantages

Robot positioner are two important components in industrial robotic systems.

Versatile Workpiece Positioning: Robot positioners enable precise and controlled manipulation of workpieces. They can rotate, tilt, or adjust the position of the workpiece to optimize the robot’s access and orientation during the manufacturing process. This versatility improves the efficiency and quality of operations.
Increased Throughput: Positioners allow for simultaneous or sequential processing of multiple workpieces. They can be programmed to automatically position and present workpieces to the robot, reducing idle time and increasing overall productivity.
Improved Ergonomics: Positioners can be used to position workpieces at ergonomic heights and angles, minimizing operator fatigue and discomfort. This ergonomic advantage enhances worker safety and contributes to a more efficient and comfortable working environment.
Easy Integration: Robot positioners can be seamlessly integrated into robotic systems. They are typically compatible with various robot models and can be synchronized with robot motion, enabling coordinated and synchronized movements for efficient operations.
Process Optimization: By precisely positioning the workpiece, robot positioners allow for optimized process parameters, such as optimal welding angles or consistent painting positions. This optimization leads to improved quality, reduced rework, and increased overall process efficiency.

single axis positioner SWP-ZW-300

Technical Specification:

NO	Item	SWP-ZW-300	SWP-ZW-500	SWP-ZW-1000	SWP-ZW-2000	SWP-ZW-3000	SWP-ZW-5000-WT-CT	SWP-ZW-5000
1	Rated load	300kg(Within 350mm radius of axis)	500kg(Within 400mm radius of axis)	1000kg(Within 600mm radius of axis)	2000kg(Within 1000mm radius of axis)	3000kg(Within 1000mm radius of axis)	5000kg(Within 12500mm radius of axis)	5000kg(Within 1250mm radius of axis)
2	Full load eccentricity distance	≤200mm (Total clamping height ≤ 550mm)	≤150mm(Total clamping height ≤400mm)	≤200mm(Single-sided clamping Total height ≤ 550mm)	≤200mm(Single-sided clamping Total height ≤ 450mm)	≤200mm(Single-sided clamping Total height ≤ 400mm)	≤300mm(Single-sided clamping Total height ≤700mm)	≤300mm(Single-sided clamping Total height ≤700mm)
3	Rated radius of rotation	R600mm	R650mm	R750mm	R1100mm	R1250mm	R1500mm	R1500mm
4	Rated rotation angle	±360°	±360°	±360°	±360°	±360°	±360°	±360°
5	Rated rotation speed	70°/S	50°/S	50°/S	50°/S	50°/S	28°/S	28°/S
6	Repeated positioning accuracy	±0.06mm ( R=350mm)	±0.08mm (R=400mm)	±0.10mm( R=700mm)	±0.18mm(R=1000mm)	±0.20mm(R=1000mm)	±0.25mm(R=1250mm)	±0.25mm(R=1250mm)
7	Rotary frame size (LxWxH)	2000mm×660mm×90mm	2200mm×800mm×90mm	3000mm×1200mm×130mm	3000mm×2000mm	4500mm×2000mm	(0-10000)mm×2500mm	(0-10000)mm×2500mm
8	Positioner dimension (L×W×H)	2820mm×700mm×960mm	2900mm×700mm×1050mm	3900mm×800mm×1200mm	4000mm×950mm×1500mm	5600mm×1000mm×1700mm	(5000-11000)mm×1350mm×2100mm	(5000-11000)mm×1350mm×2100mm
9	Standard rotary plate	Φ360mm	Φ360mm	Φ390mm	Φ450mm	Φ450mm	Φ800mm	Φ800mm
10	Height of rotary center	760mm	830mm	950mm	1300mm	1450mm	1750mm	1750mm
11	Equipment net weight	400kg	500kg	800kg	1300kg	1800kg	3T-10T	3T-10T
12	Lifting stroke	/	/	/	/	/	1000mm	/
13	Adjustable tailgate travel	/	/	/	/	/	0-5000mm	/
14	Rated lifting speed	/	/	/	/	/	0-800mm/min	/
15	Tailgate travel speed	/	/	/	/	/	0-10000mm/min	/

Application

A Welding Positioner is an automated device used to transfer workpieces or adjust the position of workpieces during the welding process. By using a Welding Shifter, you can increase your work efficiency, here are some ways to do it:

Automated transfers: Welding variations can automatically transfer workpieces from one position to another, reducing the time and labor involved in manual handling. This saves time and increases efficiency.

Precise positioning: Welding transposition machines are often equipped with an accurate positioning system that allows the workpiece to be precisely positioned in the weld position. This eliminates the need for manual adjustments and ensures accurate and consistent welds.

Multi-station operation: Some welding transposition machines feature multiple workstations, allowing multiple welding tasks to be performed simultaneously. This reduces weld cycle time and increases productivity.

Programmed control: Welding transposition machines can be controlled by a program that allows pre-setting of weld paths, weld parameters, and workstation switching, among other things. This allows for automated continuous welding and increased efficiency.

Detection and feedback: Some advanced welding transposition machines have detection and feedback systems that monitor weld quality and make timely adjustments. This helps to reduce weld defects and the need for rework, improving overall efficiency.

Increased production capacity: Through the use of welding transposition machines, mass production and continuous operation can be achieved, resulting in increased production capacity and efficiency.

It is important to note that to fully utilize the benefits of a Welding Shifter, it is also necessary to plan the production process appropriately, carry out proper maintenance and servicing of the equipment, and train operators to be proficient in the use of the equipment.

SWP-ZW-500 Swp-zw-5T robot positoner